Preventive Maintenance
Scheduled care that prevents problems before they cost you money.
Why Preventive Maintenance Matters
Most forklift battery failures are preventable. Low water levels, dirty connections, and unbalanced cells quietly degrade your batteries — until one day they fail completely.
A simple preventive maintenance program catches problems early, extends battery life by years, and prevents the $5,000+ surprise of an unexpected battery replacement.
What's Included in Every PM Visit
- ✓ Water Level Check & Fill: Proper water levels prevent plate exposure and permanent damage
- ✓ Terminal Cleaning: Remove corrosion that causes voltage drops and charging issues
- ✓ Connection Inspection: Check cables, connectors, and intercell connections
- ✓ Voltage Testing: Identify weak or failing cells before complete failure
- ✓ Specific Gravity Check: Monitor electrolyte condition and cell health
- ✓ Case Inspection: Look for cracks, leaks, or physical damage
- ✓ Documentation: Service report with condition notes and recommendations
PM Schedule Options
The Cost of Skipping Maintenance
Batteries that receive regular PM last 5-7 years. Batteries without PM typically last 3-4 years. On a $8,000 battery, that's:
- $2,000-$4,000 lost per battery in shortened lifespan
- Unexpected failures that stop your operations
- Expensive emergency repairs that could have been prevented
Start a PM Program
Get a customized maintenance plan for your fleet.
Frequently Asked Questions
How often should batteries be serviced?
For most operations, quarterly is sufficient. High-use or multi-shift operations benefit from monthly service.
Do you service all battery types?
We service lead-acid forklift batteries of all brands and sizes. We also provide lithium battery diagnostics, BMS checks, and maintenance for major lithium brands.
Can you service batteries during our operations?
Yes. We work around your schedule and can service batteries between shifts or during slow periods.
What if you find a problem during PM?
We'll document it, explain the issue, and provide repair options. No surprise charges — you decide what to authorize.
Protect Your Battery Investment
Start a maintenance program and extend your battery life by years.